Loj Diameter Socket Weld Flange
Standard ASME B16.5 specifications txwv lub qhov (socket) weld flanges rau qhov ntau thiab tsawg mus txog NPS 3. Txawm li cas los xij, tshwj xeeb hnyav -lub luag haujlwm kev lag luam xav tau cov txiaj ntsig zoo sib xws ntawm qhov (socket) vuam rau cov kav dej loj dua. Peb ua tiav qhov kev lag luam tseem ceeb no los ntawm kev tsim cov kev cai, tsis yog -txoj kab uas hla Loj Qhov (Socket) Weld Flanges raws li nruj me ntsis raws li cov neeg siv khoom tsim qauv thiab cov qauv tsim qauv tsim.
- Khoom Taw qhia
Custom Loj Diameter Socket Weld Flanges: Premium Non-Standard Engineering Solutions
Standard ASME B16.5 specifications txwv lub qhov (socket) weld flanges rau qhov ntau thiab tsawg mus txog NPS 3. Txawm li cas los xij, tshwj xeeb hnyav -lub luag haujlwm kev lag luam xav tau cov txiaj ntsig zoo sib xws ntawm qhov (socket) vuam rau cov kav dej loj dua. Peb ua tiav qhov kev lag luam tseem ceeb no los ntawm kev tsim cov kev cai, tsis yog -txoj kab uas hla Loj Qhov (Socket) Weld Flanges raws li nruj me ntsis raws li cov neeg siv khoom tsim qauv thiab cov qauv tsim qauv tsim.
Los ntawm kev siv cov tswj kaw- tuag forging thiab precision CNC counterbore machining, peb xa cov flanges loj tshaj plaws uas daws ob qhov kev sib tw loj tshaj plaws hauv qhov loj - txoj kab uas hla: sab hauv cov voids thiab ntawm - qhov chaw vuam misalignment.
Technical Performance & Engineering Facts
1. Mechanical Alignment ntawm Precision Counterbore
Hauv loj -cov kav dej sib dhos, sib dhos hnyav- phab ntsa, loj - txoj kab uas hla ntawm tus kheej yog kim thiab siv sijhawm- siv. Peb cov kev cai socket weld tsim tso cai rau cov yeeb nkab xa ncaj qha mus rau hauv lub qhov (socket) flange ua ntej vuam pib.
Tsis Siv Neeg Axial Alignment:Lub sab hauv precision-machined qhov (socket) lub xub pwg nyom ua raws li cov lus qhia lub cev, ua kom cov yeeb nkab thiab flange qhia qhov tseeb ntawm qhov nruab nrab. Qhov no tshem tawm tag nrho phau ntawv haum- hloov kho.
Tswj Fillet Vuam:Lub qhov (socket) tsim ib daim di ncauj ruaj khov rau cov welder, kom ntseeg tau tias cov khoom siv vuam tsis sib xws thiab txo qhov kev pheej hmoo ntawm kev kub hnyiab tsis sib xws -los ntawm piv rau cov qauv pob tw -weld setups.
2. Micro-Kev kam rau ua CNC Machining
Txoj kab uas hla loj piping txuas tsis tuaj yeem zam qhov hloov pauv. Ib qho kev sib txawv ntawm 0.5 hli tuaj yeem tiv thaiv bolts tsis dhau los yog ua rau tsis sib xws gasket compression, ua rau muaj kev puas tsuaj loj. Peb siv hnyav-lub luag haujlwm CNC ntsug tshuab dhos kom tuav nruj nruj:
Qhov (socket) In Diameter (ID):Machined nyob rau hauv +0.3mm/−0.0mm los xyuas kom meej cov yeeb nkab slip nyob rau hauv smoothly tsis muaj tshaj clearance uas tsis muaj zog cov qauv weld.
Bolt Circle Diameter (BCD):Khaws nyob rau hauv ± 0.5 hli kom lav qhov ntsia hlau tam sim - qhov sib npaug nrog cov khoom siv mating.
Facing Flatness:Kev tswj nruj nruj ntawm cov cuab yeej tshwj xeeb los tiv thaiv txhua qhov chaw wavy, kom ntseeg tau 100% kev sib cuag nrog lub gasket.
3. 100% Forged Structure (Zero Porosity)
Loj - txoj kab uas hla piping muaj kev ntxhov siab hnyav, dej rauj, thiab thermal expansion. Cam khwb cia flanges feem ntau muaj cov hnab ntim cua sab hauv (porosity) uas tawg nyob rau hauv kev ntxhov siab.
Grain Flow Alignment:Peb lub chaw siv siab -muaj peev xwm hydraulic forging presses kom yuam cov hlau nplej kom ua raws li cov radial contour ntawm flange.
Qhov tshwm sim:Qhov no tshem tawm cov voids sab hauv tag nrho, muab peb lub qhov (socket) welded flanges ntau dua qhov hnyav thiab kev qaug zog tshwj xeeb nyob rau hauv lub voj voog siab loads (los ntawm Chav Kawm 150 txog Chav Kawm 2500).
4. Txheeb xyuas lub ntsej muag sealing
Lub sealing nto kev ntxhib los mos yog qhov tseem ceeb los tiv thaiv qhov nruab nrab to. Peb tshuab peb lub ntsej muag tshwj xeeb raws li koj qhov kev xav tau sealing tiag tiag:
Raised ntsej muag (RF):Machined nrog ib tug nruam kauv serrated zawj (125-250 AARH tas) kom tuav tus qauv gaskets nruj nreem.
Lub ntsej muag tiaj tus (FF):Bored kiag li tiaj tus rau qis -lub tshuab siab los yog thaum bolting rau cam khwb cia hlau twj thiab li qub los tiv thaiv flange tawg.
Lub nplhaib hom Joint (RTJ):Txiav nrog precision oval los yog octagonal grooves kom haum raws li cov hlau nplhaib gaskets rau siab heev - cov kab siab.
Khoom Specifications & Traceability
Peb tswj hwm txoj cai nruj raw khoom: xoom seem hlau tso cai. Tag nrho cov ntaub ntawv raw yog tsim los ntawm Tier-1 cov ntaub ntawv pov thawj steel mills thiab tuaj nrog tag nrho cov cua sov-code traceability.
Carbon Steel (ASTM A105 / A350 LF2):Siv rau cov uas tsis yog -cov roj corrosive, roj, thiab dej siv hluav taws xob. LF2 tshwj xeeb yog xaiv rau qis- qhov kub thiab txias ib puag ncig mus rau −46 ∘ C.
Stainless hlau (ASTM A182 F304 / L, F316 / L):Tsawg- carbon qib uas tiv thaiv carbide nag lossis daus thaum lub qhov (socket) vuam txheej txheem, khaws cia siab tshaj plaws corrosion kuj nyob ze ntawm tshav kub- cuam tshuam weld cheeb tsam (HAZ).
Alloy hlau (ASTM A182 F11, F22):Formulated nrog Chromium thiab Molybdenum los tiv thaiv creep, oxidation, thiab scaling nyob rau hauv siab -kub siv chav.
Kev Tswjhwm Zoo & Kev Npaj Kev Xa Khoom
Txhua kauj ruam kev tsim khoom yog nruj me ntsis sau tseg los txo koj cov kev pheej hmoo ntawm kev yuav khoom los ntawm cov txheej txheem tshawb xyuas nruj:
EN 10204 3.1 Ntawv pov thawj:Txhua qhov khoom xa tuaj yog nrog los ntawm cov qhabnias Mill Test Report (MTR) uas qhia qhov tseeb cov tshuaj ladle tsom xam thiab cov txiaj ntsig ntawm kev ntsuas tensile / hardness.
Multi-Tier Pre-Kev kuaj xyuas khoom xa tuaj
- Dimensions: 100% dimensional check siv calibrated vernier calipers, micrometers, thiab custom go/no-go gauges.
- NDT (Tsis yog-Kev Ntsuas Kev Ua Phem): Kev Ntsuas Cov Txheej Txheem Ua Kua Dej Penetrant (PT) lossis Sib Nqus Particle Test (MT) ntawm qhov chaw machining. Ultrasonic Testing (UT) lossis Radiographic Testing (RT) rau lub suab sab hauv yog muaj nyob rau ntawm kev thov.
Technical Specifications
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Yam khoom |
Manufacturing Parameters |
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Khoom npe |
Custom Loj Diameter Socket Weld Flange (Tsis yog-Standard) |
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Txheej txheem |
Kaw-Tuag Kub Forging + Kev kho cua sov zoo + CNC Precision Machining |
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Qhov Loj |
Kev cai qhov ntau thiab tsawg los ntawm 4 ntiv mus txog 60 ntiv tes (NPS 4 txog NPS 60) |
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Qib Siab |
Chav Kawm 150, 300, 600, 900, 1500, 2500 |
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Cov qauv siv tau |
Kev cai engineered (Dimensions reference ASME B16.5 / ASME B16.47 geometries) |
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Kev xaiv ntsej muag |
Raised ntsej muag (RF), Lub ntsej muag tiaj tus (FF), Lub nplhaib hom Joint (RTJ) |
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Standard NDT |
Dye Penetrant (PT) / Sib Nqus Particle (MT); UT/RT muaj nyob rau ntawm qhov kev thov |
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Kev tshuaj xyuas |
Dimensional Report, Surface Roughness Report, Material Certificate (EN 10204 3.1} MTR) |
FAQ
Q: Vim li cas txoj kab uas hla loj socket weld flanges suav tias yog "tsis yog- qauv"?
A: Tus qauv codes zoo li ASME B16.5 nres qhov txuas qhov ntev ntawm NPS 3 vim tias qhov loj dua feem ntau siv pob tw -weld kev sib txuas kom tsis txhob muaj kev ntxhov siab thermal hauv cov qauv txheej txheem. Peb tsim cov khoom loj dua rau cov qauv tsim engineering tshwj xeeb uas cov khoom siv plam- hauv kev sib dhos yog qhov nyiam los ntawm cov neeg ua haujlwm hauv teb kom nrawm rau ntawm - qhov chaw teeb tsa.
Q: Koj ua li cas kom cov yeeb nkab tsis hauv qab thiab tawg lub vuam thaum lub sij hawm thermal expansion?
A: Peb pab pawg machining txiav qhov tob qhov tob raws li koj tus kheej tsim engineering kos duab. Qhov kev txiav txim siab no tso cai rau cov neeg ua haujlwm vuam tau yooj yim ntsuas, kos rov qab, thiab tswj cov cai -yuav tsum tau 1.5 hli (1/16 nti) nthuav dav qhov sib txawv ua ntej ua tiav cov khoom siv vuam.
Q: Kuv pab pawg tswj xyuas zoo puas tuaj yeem taug qab cov khoom siv steel siv rau kuv cov flanges?
A: Yog, 100%. Tus naj npawb ntawm cov cua sov tshwj xeeb ntawm steel billet yog sib sib zog nqus - stamped rau sab nrauv ntawm txhua qhov flange. Tus lej ruaj khov no txuas ncaj qha mus rau EN 10204 3.1 Mill Test Report muab nrog koj cov ntaub ntawv xa khoom, kom ntseeg tau tias tag nrho metallurgical traceability.
Q: Koj yuav tiv thaiv lub qhov (socket) machined thiab sealing lub ntsej muag los ntawm xeb thaum lub caij hla hiav txwv ntev li cas?
A: Peb tsis siv cov khoom pheej yig, dej-raws li kev tiv thaiv- cov kua qaub uas evaporate. Peb siv cov txheej txheem hnyav, tshwj xeeb ntawm cov khoom siv lub cev qhuav dej los tiv thaiv- cov roj xeb, ua raws li kev cai yas xovxwm- haum lub kaus mom uas ua tiav lub qhov (socket) kab noj hniav los ntawm cov dej noo, tshuaj tsuag ntsev, thiab kev cuam tshuam lub cev thaum lub sij hawm thauj mus los.
Cim npe nrov: Tuam Tshoj loj txoj kab uas hla lub qhov (socket) weld flange, Tuam Tshoj loj txoj kab uas hla socket weld flange manufacturers, lwm tus neeg, Hoobkas
